Running a hair business — especially in the wig and extensions industry — is part artistry, part logistics, and all about people.
And two areas that can make or break your reputation? Returns and custom orders.
Done right, these touchpoints can build trust and elevate your brand. Handled poorly, they can lead to lost customers, bad reviews, and unnecessary stress.
So how do you turn these potentially tricky situations into opportunities for customer satisfaction?
This blog walks you through everything — from building airtight policies to streamlining your workflow — to help you handle returns and custom wig orders like a pro.
Custom wigs are exactly what they sound like: made-to-order pieces that are tailored to fit a client’s preferences — from cap size and lace type to hair texture, length, and color.
Because they’re so specific, they often come with:
Longer production times
Non-refundable policies
Higher expectations from clients
Unlike ready-to-ship units, custom wigs require extra communication and care throughout the process — but they also offer higher profit margins and stronger client loyalty when done right.
Before we dive into handling returns or managing orders, everything begins with crystal-clear policies.
Turnaround times: Be honest about how long it will take, including design, processing, and shipping.
Non-refundable clause: Custom pieces should clearly state that they’re non-refundable unless defective.
Client approvals: Have clients approve the final design, measurements, or mockups before you begin production.
Terms of adjustments: If you offer tweaks or modifications post-delivery, make that clear.
What can and cannot be returned (e.g., unused wigs within 7 days)
Condition requirements (e.g., tags intact, unworn, unstyled)
Process for returns (form submission, shipping label, restocking fee if any)
What happens in case of defective items
Pro Tip: Display policies on your website, checkout page, and in order confirmation emails. Repeat it often — not because your customers can’t read, but because life gets busy.
A great custom wig order experience is like a well-rehearsed dance. Here’s the flow you should aim for:
Whether virtual or in-person, a consultation helps you understand:
Scalp size and shape
Lifestyle (active vs. indoor)
Hair goals (everyday wear, cosplay, protective styling, etc.)
Allergies or sensitivities (lace materials, adhesives, etc.)
Offer a style guide or form clients can fill out ahead of time — it saves both parties from surprises.
Encourage clients to share inspiration photos. What’s “honey blonde” to you might be “caramel swirl” to them. Use charts, swatches, and photos for clarity.
Save chat records, voice memos, and drawings
Use client intake forms that include measurements, color numbers, and construction choices
Get digital or physical sign-offs on final specs
Clients love updates. It shows you care and builds anticipation. Share:
Lace selection confirmations
Midway construction photos (if possible)
Estimated ship dates
Even just a “Hey! Just wanted to say your wig is halfway done and looking fabulous!” goes a long way.
Make it special. Include:
Care instructions tailored to the unit
A thank-you note
Wig brush or satin bag (adds premium touch)
Contact info in case of issues
Even with clear communication, a few clients may say:
“The lace doesn’t melt right”
“I thought it would be thicker”
“It doesn’t fit like I expected”
Instead of panicking, have a “repair or revise” protocol:
Offer one complimentary tweak for minor adjustments (when feasible)
Set expectations around what’s possible and what’s not
Be kind, even when they’re frustrated
Returns are not a failure — they’re part of retail. And how you respond matters more than the reason behind the return.
Respond quickly — Acknowledge within 24 hours.
Empathize first — “I’m sorry this didn’t work out for you. Let’s figure out the best way forward.”
Ask for pictures or videos if the item is defective.
Issue prepaid labels for eligible returns (if you cover shipping).
Inspect returns fast so clients aren't waiting forever.
Refund promptly — delays cause negative reviews.
Arguing with a frustrated customer
Ignoring emails/messages
Making returns feel like a battle
Offering store credit only when you promised refunds
When in doubt, ask yourself: “What experience would I want as a customer?”
Handling dozens (or hundreds!) of custom orders and returns? Use tools.
CRM software like Honeybook or Dubsado for client tracking
Automated emails to remind clients about consultations or approvals
Inventory and order tracking with apps like Airtable or Notion
E-signature tools for policy approvals (HelloSign or DocuSign)
A little tech investment = fewer headaches.
At the heart of your business is people — and how you treat them during tricky moments (like a return or a custom miscommunication) tells the real story of your brand.
Listen
Learn
Adjust
Apologize when needed
Celebrate the wins
When clients feel heard, seen, and respected — they come back. And they tell their friends.
“I had a client cry on Zoom when she got her custom wig after chemo. She said it made her feel like herself again. That’s why we do this — and why we take extra care in getting custom orders right.”
— Jasmine W., Custom Wig Specialist
“I used to hate returns until I realized they were feedback. Now I keep a log of what people return and why — and it’s helped me fix product issues and avoid future refunds.”
— Kenny L., E-commerce Wig Retailer
Never skip documentation — screenshots are your best friend
Charge appropriately for custom work — it’s skilled labor!
Don’t be afraid to say no to unrealistic requests
Offer small perks to ease the sting of a denied return (like discount codes)
Constantly revise your policy based on what’s working
Publish clear, readable policies
Offer consultations with intake forms
Automate updates and approval stages
Create a simple return process with empathy
Use tech tools to stay organized
Learn from every return and custom job
If you treat every client like they’re the most important one, even mistakes can build loyalty.